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3LPE Coating Line for Steel Pipes with FBE and Polyethylene

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3LPE Coating Line for Steel Pipes with FBE and Polyethylene

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Brand Name : hsd

Certification : CE, ISO, RoHS

Place of Origin : China

MOQ : 1

Price : US$100,000.00 - 3,000,000.00

Payment Terms : T/T,L/C,D/A

Supply Ability : 30 sets/year

Delivery Time : 60 days

Packaging Details : Standard Package for Export

Coating : Powder Coating

Coating Material : Epoxy Powder, Adhesive, Polyethylene

Surface Treatment : Grade≥SA2.5

Specification : Φ 48mm– Φ 2400mm

Substrate : Steel

Coating Type : Internal, External

Heating Method : Induction Heating

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Product Description

The three-layer polyethylene (3LPE) process uses fusion-bonded epoxy (FBE) as the bottom layer, adhesive (AD) as the middle layer, and polyethylene (PE) as the outer layer. This structure provides superior corrosion protection for steel pipes, extending service life from 5-10 years to 50-100 years.
It is widely applied in oil and gas pipelines, as well as urban gas and water supply pipelines. The 3LPE coating offers high mechanical strength, excellent electrical insulation, and strong resistance to environmental degradation.


Technological Process
Pipe loading
Screw conveyor transportation
Rust removal & intermediate frequency heating
Epoxy powder coating (FBE)
Outer adhesive & PE coating (solid/liquid)
Cooling spray
Screw conveyor transportation
Grinding
Pipe unloading
3LPE Coating Line for Steel Pipes with FBE and Polyethylene

Product Parameters

Coating Structure & Thickness
First layer: Fusion bonded epoxy (FBE) > 100 μm
Second layer: Adhesive (AD) 170-250 μm
Third layer: Polyethylene (PE) 2.5-3.7 mm
Available Pipe Diameter Ranges (Four main models):
Φ48-219 mm
Φ219-1220 mm
Φ800-1600 mm
Φ1000-2400 mm
Descaling Grade: SA 2.5
Coating Thickness: 80-800 μm
Standards Compliance: SY/T0413-2002, GB/T23257-2009, DIN 30670, DIN 30678, American Corrosion Association, DNV, SY/T0315-2005, CNPC38-2002, and related international standards.
Production Capacity
Max. output: 3-8 km/day (depending on pipe diameter)
Annual capacity: 2 million m² (for Φ508 mm pipes)

Steel pipe outside shot blasting derusting operation line
No. Description Qty. Remarks
1 Transmission line 1set
2 Shot blasting derusting line 1set
3 Cyclone dust collector 1set
4 Pulse filter cartridge dust collector 1set
5 Centrifugal wind blower 1set
6 Derusting equipment electrical control system 1set
Steel pipe outside spiral 3PE production line
No. Description Qty.
1 Coating transmit system 1set
2 Intermediate frequency heating system 1set
3 Epoxy spraying system 1set
4 Automatic feeding dryer 2sets
5 SJ-65/30 single screw high efficiency extruder 1set
6 SJ-120/30 extruder 1set
7 Hot melt adhesive extrusion die head 1set
8 PE sheet extrusion die head 1set
9 Hot melt adhesive/PE sheet press device 1set
10 Stainless steel spray powder chamber 1set
11 Cooling water spray system 1set

Platform system
No. Description Qty.
1 Steel pipe up load platform 1set
2 Derusting transition platform 1set
3 Finished pipe storage system 1set
4 Hydraulic system 3sets
Grooving system
No. Description Qty.
1 PE grooving device 2sets
2 Hydraulic elevating pipe turner 2sets
3 Operating cabinet 1set

3LPE Coating Line for Steel Pipes with FBE and Polyethylene3LPE Coating Line for Steel Pipes with FBE and Polyethylene

Company Profile

Qingdao Huashida is one of the largest professional manufacturers and exporters of anti-corrosion and insulation equipment in China. With over 20 years of experience and strong R&D capabilities, we offer both standardized and customized solutions for global clients.

Our main products are:
1. HDPE jacket pipe for pre-insulated pipe Production Line (110-2000mm)
2. Rigid pre-insulated pipe Production Line
3. Flexible pre-insulated pipe(PERT) production line
4. Steel pipe FBE/2LPE/3LPE anti-corrosion coating line
5. Steel pipe derusting line
6. PE pressure pipe/Water Gas supply pipe production line
6. PP/PE plastic board/sheet/geomembrane production line
7. NBR PVC Thermal insulation tube/plate production line
8.Pipeline anti-corrosion materials and instruments: heat shrink joint coating sleeve, electro-fusion weldable joint sleeve, portable welding gun(extruder), PE PP welding rod.


3LPE Coating Line for Steel Pipes with FBE and Polyethylene
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3LPE Coating Line for Steel Pipes with FBE and Polyethylene

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3LPE Coating Line for Steel Pipes with FBE and Polyethylene

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3LPE Coating Line for Steel Pipes with FBE and Polyethylene
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3LPE Coating Line for Steel Pipes with FBE and Polyethylene3LPE Coating Line for Steel Pipes with FBE and Polyethylene


Product Tags:

3LPE coating line for steel pipes

      

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3LPE pipe production line with warranty

      
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